Headquarters: SIKO GmbH Weihermattenweg 2 79256 Buchenbach Germany Phone+49 7661 394-0

Draw-Wire Encoder SGH25

Position sensor for hydraulic cylinders with measuring lengths up to 2500 mm

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Absolute wire-actuated sensor for position measurement and speed measurement in hydraulic cylinders, telescopic cylinders, and piston accumulators. Durable, reliable, and easy to integrate, based on over 30 years of experience in wire-actuated sensor technology.

Profile SGH25:

  • Measuring range 0 … 2500 mm (98.42 inches)
  • Absolute measuring system
  • Pressure-resistant up to 350 bar, pressure peaks up to 450 bar
  • High degree of flexibility, adjustable to all measuring lengths thanks to teach-in 
  • Redundant interfaces (CAT3) available
  • Safety version usable up to Performace Level d
  • Analog, CANopen, SAE J1939, CANopen Safety interfaces
analog CANopen CANopen Safety SAE J1939 PURE.MOBILE Functional Safety PLd E1

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Mechanical data
FeatureTechnical dataAdditional information
Flangealuminum

sealing ring (HNBR)

Housing

synthetic

PA66
Wire designø0.45 mm rustproof stainless steel
Extension force≥3.9 N
Acceleration≤24 m/s2
Weight~0.35 kg
Electrical data
Analog interface
FeatureTechnical dataAdditional information
Operating voltage9 … 32 V DC ambient condition MH,
at output 0 ... 5 V, 0.5 ... 4.5 V,
0.25 ... 4.75 V, 1.0 ... 4.9 V, reverse polarity protected
12 … 32 V DC ambient condition MH,
at output 0 ... 10 V, reverse-polarity protected
12 … 32 V DC ambient condition MH,
at output 0 ... 20 mA, 4 ... 20 mA,
but UB > Uload +2.0 V, reverse-polarity protected
24 V DC ±20 % ambient condition CE, reverse polarity protected
Current consumption<40 mA at 24 V DC, per encoder
<80 mA at 12 V DC, per encoder
Power input<1 W without load, per encoder
Parameter storage105 cycles also applies to calibration operations
Digital inputs4 limit inputs (redundant)
2 limit imputs (not redundant)
Input signal level high>8.4 V
Input signal level low<2.8 V
Output voltage0 … 10 V load current <1 mA
0 … 5 V load current <1 mA
0.5 … 4.5 V load current <1 mA
0.25 … 4.75 V load current <1 mA
1 … 4.9 V load current <1 mA
Output current0 … 20 mA load ≤500 Ω
4 … 20 mA load ≤500 Ω
Linearity tolerance±0.25 % 2500 mm measurement length, ±0.5% output value range ≤15 mV
Settling time<150 ms
Type of connectionplug connection system KV1H accessory
CANopen interface
FeatureTechnical dataAdditional information
Operating voltage9 … 32 V DC ambient condition MH, reverse polarity protected
24 V DC ±20 % ambient condition CE, reverse polarity protected
Current consumption<40 mA at 24 V DC, per encoder
<60 mA at 12 V DC, per encoder
Power input<1 W per encoder
Parameter storage105 cycles also applies to calibration operations
Linearity tolerance±0.25 % 2500 mm measurement length
InterfaceISO 11898-1/2, not galvanically isolated CANopen, CiA 301, CiA 305, CiA 406
Address1 ... 127 Node ID, via SDO or Layer Setting Service (LSS)
Baud rate20 kbit/s
50 kbit/s
125 kbit/s
250 kbit/s
500 kbit/s
800 kbit/s
1 Mbit/s
Cycle timetypical 1.5 ms
Settling time<150 ms
Type of connectionplug connection system KV1H accessory
CANopen Safety interface
FeatureTechnical dataAdditional information
Operating voltage9 … 32 V DC ambient condition MH, reverse polarity protected
24 V ±20% ambient condition CE, reverse polarity protected
Current consumption<40 mA at 24 V DC, per encoder
<60 mA at 12 V DC, per encoder
Power input<1 W
Parameter storage105 cycles also applies to calibration operations
Linearity tolerance±0.25 % 2500 mm measurement length
InterfaceISO 11898-1/2, not galvanically insulated CANopen Safety, CiA 301, CiA 305, CiA 406, EN50325-5
Address1 ... 127 Node ID, via SDO or Layer Setting Service (LSS)
Baud rate20 kbit/s
50 kbit/s
125 kbit/s
250 kbit/s
500 kbit/s
800 kbit/s
1 Mbit/s
Cycle timetypical 1.5 ms
Settling time<150 ms
Type of connectionplug-in connection system KV1H accessory
System data
FeatureTechnical dataAdditional information
Scanningmagnetic
Resolution12 bit analog output
0.1 mm CANopen, SAE J1939, CANopen Safety
Repeat accuracy ±0.15 mm unidirectional
Measuring range0 … 2500 mm measurement area can be used flexibly between 0 … 2500 mm
Travel speed≤2 m/s
Failure rate290 year(s) analog output not redundant, at 40° C (MTBF)
SN29500
240 year(s) CANopen not redundant, at 40° C (MTBF)
SN29500
540 year(s) analog redundant, at 40° C (MTBF)
SN29500
460 year(s) CAN redundant, at 40° C (MTBF)
SN29500
170 year(s) CAN Safety redundant, at 40° C (MTBF)
SN29500
730 year(s) CANopen Safety, at 60° C (MTTFd value)
156 FIT CANopen Safety, at 60° C (PFH) 1 FIT = 1.0 E-09 1/h
84 % CANopen Safety, at 60° C  (DCavg value), IS13849-1, Appendix E.2
ApprovalE1 compliant UN ECE R10 Approval number:
E1 10 R - 05 8507

Ambient conditions
FeatureTechnical dataAdditional information
Ambient temperature-40 … 105 °C electronics
-30 … 100 °C mechanics, optionally to 105° C
Storage temperature-40 … 85 °C
Relative humidity100 % condensation admissible in the mounted and plugged condition
Operating pressure<350 bar Pn based on ISO 19879
Overload pressure<450 bar Pmax based on ISO 19879
Test pressure650 bar Pstatic based on ISO 19879
EMCEN 61326-1 ambient condition CE, industry immunity requirement, class B emission limit
ISO 11452-1, -2, -3, -4, -5 ambient condition MH,
interference radiation EUB
7637-1, -2 ambient condition MH,
transient pulses
ISO 10605 ambient condition MH,
electrostatic discharge
(ESD)
Protection categoryIP67 EN 60529, installed with KV1H and suitable mating plug
IP6K9K ISO 20653, fitted with KV1H and suitable mating connector
Shock resistance1000 m/s2, 11 ms EN 60068-2-27
Vibration resistance70 m/s2, 10 Hz … 2 kHz EN 60068-2-64
Draw-Wire Encoder SGH25
Scope of delivery
  • SGH25
  • Quick Start Guide
Ordering table
Feature Order data Specifications Additional information
Measuring range
A...
1500, 2000, 2500 in mm
 
Ambient conditions
BMH
mobil hydraulics
CE
industrial hydraulics
 
Interface
C0/5V
0 … 5 Vvoltage output
0/10V
0 … 10 Vvoltage output
0.25/4.75V
0.25 … 4.75 Vvoltage output
0.5/4.5V
0.5 … 4.5 Vvoltage output
1.0/4.9V
1.0 … 4.9 Vvoltage output
0/20mA
0 … 20 mAcurrent output
4/20mA
4 … 20 mAcurrent output
CAN
CANopen
CANs
CANopen Safety
 
Redundancy
DNR
not redundant
R
redundant
 
Ordering key
SGH25
-
A
-
GW6
-
B
-
C
-
D
-
M1
-
DS
-
S