Headquarters: SIKO GmbH Weihermattenweg 2 79256 Buchenbach Germany Phone+49 7661 394-0

Subsidiary: SIKO Products Asia Pte Ltd 158 Kallang Way, #03-641, Performance Building Singapore 349245 Singapore Phone+65 62979733

13. March 2022

Electronic position indicator AP05

integrated fieldbus interface or IO-link interface

AP05 IO-Link position indicator – the most compact solution for reliable format adjustment
 
As a pioneer for bus-capable position indicators for monitored format adjustment, SIKO now presents the AP05 as the most compact version in this segment with an integrated IO-Link interface. As the heart of the monitored format adjustment, networked position indicators are already indispensable in mechanical engineering today. With their ability to display the setpoint value and actual value to the machine operator on the adjusting spindle, they increase the comfort for the setter enormously. This greatly simplifies the process of refitting a production machine for a new product. At the same time, feedback on the positioning status to the machine controller increases reliability for format changes and optimizes setup times. Incorrect settings are prevented, which avoids rejects and damage to tools. To put it briefly: Increase efficiency, shorten setup times.
 
New: IO-Link interface for fast integration
The AP05 position indicator ensures that product changes and format adjustments are carried out safely and ergonomically, thanks in particular to intelligent communication with the higher-level machine controller. Setpoints, actual position values and the positioning status are exchanged, which converts the manual spindle adjustment into a monitored process. In addition to the proven serial interfaces, the AP05 now also features the innovative IO-Link interface. This interface enables fast and cost-effective integration via a point-to-point connection using uncomplicated I/O connection technology Thanks to the open, manufacturer-independent standard of the IO-Link interface, convenient integration options are available for machine control systems from all leading providers. IO-Link master islands can be used to network multiple AP05 position indicators on a modular basis. This drastically reduces complexity and cabling work as well as commissioning times. The simple wiring, combined with additional diagnostic features, improves serviceability and reduces downtimes in the event of errors.
 
Backlit LCD display with high display accuracy
An essential element of the AP05 is the inverted backlit LCD display. The backlighting ensures that the position values can be read very well even at places that are difficult to see or when the ambient lighting is weak. The LCD is designed as a two-line, five-digit 7-segment display. As a result, the adjustment paths can still be displayed with high display accuracy. The 7-segment display also enables the additional display of alphanumeric characters, which facilitates parameterization, commissioning and fault diagnosis.
 
In addition to the directional arrows on the LCD display, the AP05 position indicator also provides clear visual user guidance via two dual-color status LEDs These not only signal the positioning status (InPos or OutPos), but at the same time also indicate the required direction of rotation for direct access to the desired point The AP05 also has a loop positioning for compensating mechanical spindle play.
 
Mounting-compatible with mechanical SIKO counters
Like all SIKO position indicators, the AP05 is also equipped with a hollow shaft to ensure the simplest possible mounting on commercially available adjustment axes. With regard to the very compact size and the optional cable outlet, the display is also suitable for use in very confined spaces. The distance dimension of the torque support guarantees mounting compatibility with the world's best-selling SIKO counter DA04. This means the AP05 can be used to switch from manual adjustment with mechanical position indicator to monitored format adjustment without changing the machine frame. Thanks to the high protection class of IP65 and a hollow shaft made of stainless steel or plastic, the AP05 is also suitable for applications in the food sector, beverage production and the pharmaceutical sector. However, the display can also be used without problems for applications requiring rustic requirements due to the carbon-fiber-reinforced plastic housing and displays with impact protection.
The AP05 position indicator guides the user intuitively to the correct machine setting in the case of product or format change. The optimized backlit display indicates target values and actual values straight to the point. Two LEDs show the machine operator precisely the direction whereto the adjustment is to be performed.The AP05 helps avoid wrong machine settings and enhances process safety of flexible production machines. 

Profile AP05:

  • Electronic position indicator with bus/data interface
  • Backlit two-row LCD
  • Display of target and actual value displays with integrated alignment

  • User guidance through status LEDs
  • Hollow shaft with  Ø 20 mm and clamping ring made of stainless steel

  • Enhanced shock resistance owing to protective display glass
  • Integrated RS485 interface, CAN bus or IO-Link as an option
  • Robust sensor technology unit thanks to magnetic scanning
  • Mechanically compatible with the AP04 and DA04 position indicators
  • IP53 protection class, IP65 as an option
  • Industry 4.0 ready
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